Dipped Caramels
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Tech Help, Tips, Tricks, Techniques
Hi there!
Yes! we need to find you a faster way to get these done.
Getting some new equipment can be helpful. Of course none of this stuff is cheap. IF you want to make dipped/enrobed caramels, one of the best things you can get is an enrober for obvious reasons. This will bring your daily production from the hundreds to the thousands. Of course this involves several thousands of dollars, even for the least expensive unit.
The other thing is cooking your caramel in one large batch versus multiple smaller batches. We cook all of our caramel in a copper kettle. I have an extra one that we don't use that I would be open to selling ( I know that is an issue for classifieds and I can post there) . When I used to make caramel in stainless steel pots, the pans would often get scorched and ultimately ruined. For some reason this does not happen when I use my kettle and if a little scorching happens then it washes out really easily. Anyway.... our kettle can make a batch of 1,000 caramels in one pot.
When the caramel is done cooking we line our granite table with silicone mats and use long metal bars (6 feet long) to contain the caramel. The bars on the ends are about 2.5 feet long. I had a machine shop make these out of food grade stainless steel. It was a few years ago, but I think I paid around $150-200 for 8 bars total.
The next day when the caramel is cooled, we spread some untempered dark chocolate (you can use tempered too -- either works) on the caramel. Believe it or not, we cut the caramels with a confectionery guitar. If you want to use a guitar, you must be extremely careful with the final temperature of the caramel. Our caramels are soft enough to cut, yet firm enough to hold their shape. If you cook your caramel to a higher temperature then you may break guitar strings. We are very exact on a caramel temperature so that we can achieve the exact texture. Many times, we need to use a knife to cut the caramels again -- regardless, the guitar establishes and marks the perfect shape of the caramels.
Then we put the caramels through an enrober.
If you cant afford some of the equipment I am mentioning, you may want to consider making molded caramels. For a very small operation, I believe that you can get more molded chocolates done in a shorter time than hand dipped chocolates. Also, it is easier to achieve a more liquid caramel for molded chocolates then firmer caramels for dipping/enrobing.
Glad to answer any questions you may have.