Stone Grinder for Raw Chocolate
Posted in: Make Mine Raw ... (Read-Only)
Thanks again for the information Clay!
There is a small export market for pods into the US, mainly for decorative floral applications. The pods must be fumigated, and because the supply chain is not as tightly integrated as it is in flowers, by the time the pods arrive they are way past their prime. You could eat just the seeds, but the pulp is the real treat here and once a pod has been off a tree for a more than a couple of days it starts to dry out inside and is far less appealing.
Hi Yvonne,
Our customers are using the ECGC-65-A Grindeurs and Deluxe melangers for nut butters and are happy with the results. ECGC -65-A Grindeurs are easier to use and clean. They also have built in systems to prevent the motor from overheating. There is no need for external fan.
Don't forget the sheering forces in the grinder will destroy the enzymes anyway, no matter what temperature it hits. I posted a link to an article inone thread a long time agoabout protein breakdown under sheering forces. I am with you Clay on the minimally processed but I am firmly of the opinion that chocolate must be fermented and roasted, it makes me feel good and that is good for your health too. Don't forget the placebo effect.
Just had a look for that post but it is gone, it was a thread Sam started and it vanished when she left. I think the search I did was along the lines of 'enzyme activity and sheering forces'. Haven't time to look for it now but Clay you might have the thread archived somewhere to extract the info?
Yvonne, Matt Monarch is a very interesting character. The machine he is hyping is a Santha (Spectra) stone grinder from India. These have been used in the US (and around the world) as grinder/refiner/conches for years. I personally have been using them to make nut butters for years, and I know many others who've been using them this way, too.
I notice the machines were added to the catalog May 21, 2011 - and Matt is hyping them up something fierce. Might news in rural Ecuador where he is, but not in the chocolate world.
That said, my personal experience with these machines is that the basic running temp is around 115F as measured by a laser thermometer pointed right at the point the grinding wheels contacts the stone bottom of the grinder. If you read closely, Matt suggests pointing a fan into the machine to move the heat out more quickly. Not a bad idea, overall. However, no one I know of has actually done any testing to figure out what the instantaneous temperature generated by the sheer action of the wheels on the base is. It might be much higher than the average/spot temp that can be measured by an infrared thermometer.
I just happened to watch a video about a stone grinder for nut butters and the guy said they also use it for chocolate. Here is the link:
http://www.therawfoodworld.com/index.php?main_page=product_info&cPath=316_100465&products_id=1004870
Brian:
47C (~118F) is the most common max temp I have heard for raw anything.
It's possible to fully ferment below 118F, though pile temps "naturally" want to tend to peak around 122-125F.
While raw chocolate people talk about ferment and roast temps, they almost never consider the temp beans are exposed to during sun drying. As you point out, they can easily reach 140-150F on a drying pad in direct sun. Actually, anything above 140F is counterproductive as the shell tends to crust over at that temp, slowing evaporation of both water and acetic acid. The technique they use in Chuao, though labor intensive, may actually be more efficient from a drying perspective because peristaltic pressure builds up that "pumps" water from the interior of the bean during the mid-day rest.
I know that at least one company is using a large dehydrator system to dry their beans "low and slow."
Is there any great tasting raw chocolate? When you consider the raw chocolate world in and of itself there are some that are much better than others. If you start comparing them with conventional chocolate then raw chocolates still fall short and are generally recognizable. That may change as people start working from the moment of harvesting to optimize techniques to deliver interesting flavors in raw chocolate. I was at a tasting last week hosted by Maricel Presilla featuring Santiago Perralta of Pacari and I have to say that I was very surprised at what they have been able to achieve in this regard. I know that Vanessa Barg of Gnosis just got back from Grenada and that's such a good starting flavor it will be interesting to taste what she's been able to achieve working with Mott Green of Grenada Chocolate Co.
clay you mentioned 47C above as a generally accepted temp for cacao / choc in the raw choc world. is that for chocolate making only or also the post-harvest processing?
If a raw bean buyer want the beans to be fermented at below 47 i could do it i think although my beans typically ferment higher than that for extended periods of time. but what do they do about the drying beds? anyone who's on a concrete bed is up over 50C at the cement level in the tropical sun for sure, probably more like 55-60C on a hot day. i dry off the ground on elevated beds using mesh, which is cooler than on the concrete but still gets over 50C at times, which i should say I want as i am not selling into raw markets.
just curious about the raw stuff. is any of it really great tasting chocolate in your opinion clay? If you recommend any I'll try and find some when i'm in the US in september
brian
great write Clay and I am very much with you here.
Michel:
The FACT is that there is no proof that the Howell's enzyme theory of nutrition has any legitimate basis.
The fact that there is no firm consensus as to what defines what is, and what is not, raw.
What we DO know is that different foods have different sensitivities. Lettuces are a lot more delicate than nuts, for example. To hold them to the same temperature standard makes no sense. Another issue that raw foodists don't talk about is time/temp. If I expose a cocoa bean to a temp of 120F for 1/100 of a second does that denature all the enzymes in the bean? Of course not. In fact (and this is a test I've done personally), you can subject an intact cocoa bean to a temperature in excess of 300F for a considerable time (minutes) and not raise the surface temperature of the bean inside the shell above 110F. One reason is evaporative cooling. Think about the volume of a bean if 0.5% of the mass of the bean hits 118.01F and stays there for 10 minutes but 99.5% of the bean stays below 118.0F I think it's silly to say that all the enzymes in the bean are dead.
There's also contact time. There is research that shows that many enzymes survive in aqueous environments above 150F for extended periods of time - hours even.
I have been studying this subject for years and not one raw foodist (in the chocolate world or not) has ever been able to show me one credible scientific study (and no, Gabriel Cousens is not credible) that supports the enzyme theory of nutrition and any scientific basis for picking one temperature over another as the maximum.
THAT SAID, the idea that minimally-processed food is better for you is something I buy into, but it has to be done on a food by food basis - not at an arbitrary cut off that is the same for all foods. There is evidence that broccoli is better for you if it's lightly steamed - better in the sense that more nutrients are more bioavailable.
There is also scientific proof that cooking can create beneficial compounds not found in the raw food. A good example is the antioxidant levels of roasted coffee are far higher than green coffee.
One day, I wish the "raw chocolate" segment of the market would fund a study that proves their claims. Not one company has done the analysis. Having made the claim, the burden is on them to prove their claims - the usual response is, "Prove us wrong." That's not the way it's done.
Michel:
Why 40C? Virtually everyone I know in the raw chocolate business works at 47C (~118F).
I can confirm that the CocoaTown will easily pass 40C as Cheebs says - I have measured it. The overal "continuous" temperature in the small (5L) machines hovers between 45-49C based on measuring over a number of hours; the larger machines generate more heat but I've never measured it. With a frequency controller on the motor you can slow the rotational speed down some to keep the temp under 47C, but if you tried to slow it down to keep it under 40C the processing times might become so long that any aromatics would volatilize out.
One thing no one has done (and, frankly, I don't know exactly how you'd do this) is to measure the "instantaneous" shear temperature immediately between the grinder wheels and the base. I am fairly confident that this is at least a couple of degrees higher than whatever the "continuous" temperature might be.
Kia ora Nat
Thanks for the feedback, we were so close to buying a Santha but hesitated because of the cost for us to import into Aotearoa. I knew further reshearch needed to be done. I have been in touch with Cocao Town about there machines. Thanks again.
Love
pixie
I have some questions if you would send me a personal email.
Thanks -- Susana
The melanger from Cocoatown is much sturdier than the current production of Santha grinders which constantly bust their bearings, have belts burn up, or motors burn out as grindingchocolate in them is not what they were designed to do. We've been using Santhas full time for 9 months and they have had to have almost every piece replaced, starting with only the 3rd batch ofchocolate we ground in them. The cocoatowns seems to get a much smoother (lower micron size) grind in them as well.
We don't own any cocoatowns yet, but I have seen them in action often, and tasted thechocolate coming out of them and it is much nicer.
Indian wetgrinders look similar to the melangers. The similarity ends with appearance. Indian wetgrinders are made for making idli dosa, and each batch of rice or lentil takes only 30 minutes. For chocolate, cocoa nibs have to be ground for 48 hours or more to get the 15 micron size. Melangers are modified to keep the motor from heating up and to keep the cocoa beans from overheating. There are lot of design and engineering improvements in melangers to make them suitable for grinding cocoa nibs.
We at Cocoatown.com sell melangers for small scale - 8-10 lbs of cocoa nibs and Grindeurs for medium scale -to grind up to 65lbs of cocoa nibs. We ship them worldwide and in the voltage you need.
Our customers have used these melangers and Grindeurs to grind raw or roasted cocoa nibs for more than five years.
If you go to Google images and look for "wet grinders" you will see many different options. I do not know if they have anything different from the usual models when used for chocolates, but there are made in India and used to make things like the big lentil and flour pancake for masala dosai. If you have a reasonable size Indian population where you are check at the Indian Supermarkets ... this are very common kitchen appliance in India -- I also need one - but I am in Costa Rica. Good luck!
Kia ora Jade,
Yey, nothing as yet but would love to keep in touch as we are on the same path. Do you have a website so we can see a bit more of your beautiful raw chocolate. I will email John (see below) and let you know if he comes back with anything of interest.
Arohanui
Pixie
Kia ora Koutou!
We have a small business in Aoteaora (NZ) hand making raw chocolate. I would like to buy a stone grinder so I can start to work with the beans and also make a range of nut butters. Can anyone give us some advice on which machine would be best, as I read that the Spectra 40 was not good for raw chocolate due to the temp it goes to as the conch time is longer for raw......Can anyone shed some light our way, Mauri Ora!
The deadline for entries in the 2011 Academy of Chocolate Awards is Friday February 25th.
If you're interested in participating, all of the information and instructions you need are attached for you to download. If you have questions about the instructions, forms, or anything else post them here, I have notified the organizers and they will be monitoring the discussion.
Awesome! i'm happy this question is being revived too, thanks guys.
i'm gonna go dark with this one. 85% Valrhona. And since refrigeration is provided, I'm gonna milk the island's cow, produce cream andwith theuse of local spices create wild pirates of the carribean truffles
I was scanning old posts and came across this one, which even though it is a few months old is a great question. I'm sorry no one else took you up on it at the time, Clay. Maybe my response will revive the discussion....
I loved Mort Rosenblum's book, Chocolate: A Bittersweet Saga of Light and Dark, where he searches for his own desert island chocolate, and as I read it I found myself asking, so what's mine? At the time, it was definitely Valrhona's Guanaja--its complexity keeps me very well entertained. Since then I was introduced to Chocolat Bonnat's bar from Cuba. It's dried fruit flavor of raisins somehow seems more nutritional, so it might fool my body into thinking it's being better nourished
.
You're stranded on a desert island and for some reason, you have the ability to choose some of what you're stranded with, including chocolate.
Okay - it's a mythical desert island, of course, because you have unlimited amounts of the chocolate you want to eat, plus working refrigeration to keep it in good condition until you get around to eating it.
So ... what chocolate do you take?
:: Clay
PS. My Desert Island chocolate is the trio of Indonesian 65% dark milks from Bonnat - Surabaya, Asfarth, and Java. (I know it's more than one it's my question so I get to interpret the rules.) In addition to the fact that I like the taste, milk chocolate has been shown to be me more complete nutritionally (overall, even though lower in antioxidants) and a better choice for "survival" situations.
Unless you have a refiner, you can't add sugar to it without it being grainy. Sugar simply won't dissolve in chocolate.
There are many things you can do with this chocolate, two of them being:
1. You can use this chocolate for baking.
2. You can blend this chocolate with other chocolate to create different intensities. It would be helpful to you if you knew the actual fat % vs cocoa solids %. However, you could definitely take a very sweet milk chocolate and add this to it to intensify it and reduce the sweetness.
Hope this helps.
Brad.
Thanks for all the advice. I am totally new and just beginning. But with no much money so a solucion for a guitar will be more then great. I will buy tomorrow the cutting in tool and aplastic quilting ruler, but with what kind of knife must I cut the ganache ? Must it be warm, cold or how can I cut it the best way ?
Thank you,
I think the creativity that draws us to chocolatiering is helpful in working out ways to do things other that the "official", expensive way. I have not purchased any ganache frames yet, and I will in the future but for now, I found a bun pan extender at a restaurant supply store that works well for a frame (albeit a large one). I keep thinking when I am at home depot, that they must have something that could be used for caramel bars.
Target has some heart shaped silicone ice cube molds for valentines day, I pressed marzipan into those to make heart shaped marzipans. If you search online, you will find several homemade vibrating tables. And then, if you are really crafty, there is a thread somewhere on making a guitar- but you need to weld stuff together. (If you are interested I think it is on the egullet forums...).
In the ecole chocolat curriculum, there was a really interesting article about Jacques Torres and how he opened his chocolate shop. He himself did a lot of the work, building, painting, etc. I think being able to do things this way is what may help a lot of people stay in business during these tough economic times. I know that when I am ready for opening my own shop, my husband son and I will be doing a lot of the work- I am thinking going as far to even build my display cases.
If you keep reading the forums you will find so many creative ways that people have solved problems and made things work for them.
Sorry I missed this, we're about 6 hours apart or more as time-zones go. You've found the candy cutter I was referring to, the rolling adjustable cutter (top picture in your post above.) Hopefully though the home depot tool you've picked up will do the trick or at least help improve the situation.
It's frustrating, I know to have a problem, and to not know how to solve it without going the expensive route, but you'd be surprised how many professional (as in, they COULD totally afford a guitar,) kitchens I've been in that whip out a ruler and knife to do their cutting, or who have found other unique solutions (like silicone ice cube trays,) for shape/size of items produced. Sometimes not buying gear right away is what helps us to learn more about the various ways we can work with our confections. Not always a bad thing!