Forum Activity for @Andy Ciordia

Andy Ciordia
@Andy Ciordia
03/03/10 14:19:42
157 posts

Stabilizing Chocolate Sauce


Posted in: Recipes

I'd really rather not know this route, but it is good to know there are natural additives that can help slow rancidities & microbes.We have a fudge sauce which a vendor wants to have shelf-stabilized so it does not need refrigeration and can sit on their shelves. Our sauce likes refrigeration and when we do not do so it forms mould specs on the surface that I'm sure would become a forrest if we let it.We always start and end a conversation with refrigeration, enjoy in a timely manner, and hell--just buy more, don't conserve! hehe.In an effort to make inroads into certain retail positions we sometimes have no opportunity for refrigeration but the clients still want us in. I'm just trying to find ways of adding longevity to our products (mainly our ganache which is butter/cream & fudge sauce egg/butter) before like you said butter goes rancid (which is around 2 weeks now at room temp), or mould sets in (which also seems to hover in the 2-3 week range).Again being in the startup phase/curve it's hard for us to justify large expenditures in testing labs or equipment of our own. Most of the time we do direct-to-consumer but I'm marketing us so hard we're attracting a lot of diversified interests which do help us pad the bottom line. The more I can satisfy them the easier it is on our growth but of course I won't compromise our mantra and products if it's created in a science lab. ;-)
Andy Ciordia
@Andy Ciordia
03/03/10 13:21:21
157 posts

Stabilizing Chocolate Sauce


Posted in: Recipes

Thanks you x2. I've written Yves and told him also that their info@ mailbox must lead to a dead-end. ;) Appreciate the information and quick response. Maybe today I can make progress on something hah!
Jeff Stern
@Jeff Stern
03/03/10 13:02:59
78 posts

Stabilizing Chocolate Sauce


Posted in: Recipes

Try contacting Yves Methot yves.methot@biosecur.com. Hes been very responsive to my emails.Im not clear on what youre referring to when you say ROE. Do you mean the Rosemary extract? You can get this from Lorann Oils, they call it simply "Natural Antioxidant."Jeff
Andy Ciordia
@Andy Ciordia
03/03/10 12:51:44
157 posts

Stabilizing Chocolate Sauce


Posted in: Recipes

I've tried to contact the Biosecur people and they do not return my emails. Have you seen them in a store? I'll keep trying.For the ROE do you have a product by name you'd recommend? I find a lot for skin-care products and while I'm sure it's food-grade I'd like to find something specific. Most sites definitely talk about how it can impart it's flavor into your products so to steer very carefully.
Andy Ciordia
@Andy Ciordia
02/14/10 11:12:29
157 posts

Stabilizing Chocolate Sauce


Posted in: Recipes

Thanks Jeff for the response, I'll do some research in the directions you've mentioned and report back any findings. Glad to hear there are some natural solutions out there for a variety of these thoughts.
Jeff Stern
@Jeff Stern
02/10/10 17:01:38
78 posts

Stabilizing Chocolate Sauce


Posted in: Recipes

I am not a professional food scientist by any means, but powdered egg yolks may reduce your water activity as you noted. Dairy does have consideration. If you are using a butter ganache or butter in your sauce, there is a natural preservative made from oil of rosemary that delays rancidity and is FDA accepted. It is used in such small proportions that it will not introduce any "off" flavors into your chocolate sauces/ganaches. There is also a new product that is organic and citrus-based from a Canadian place called Biosecur, used in proportions of less than 1% of formula to prevent bacterial/fungal growth.I would highly suggest you purchase a lab Aw meter if you're really concerned about water activity in your formula. They can be had for under $2000.If you're worried about stability as in broken sauce or ganache and the emulsion breaking, you might try xantham gum.Again, though, I qualify this-I am not a food scientist and you'd probably be best off consulting with one for your issue.Best of luck!Jeff
Andy Ciordia
@Andy Ciordia
02/08/10 13:19:26
157 posts

Stabilizing Chocolate Sauce


Posted in: Recipes

We usually don't stabilize anything (we encourage refridgeration and timely consumption) and some of the retail stores we are looking at have asked us to do just that.

Our current recipe includes egg yolk & butter as the two main spoilage components. I have been told that getting powdered egg yolks will lower the water count and make it much more likely for shelf stability, does the dairy in butter have any considerations?

Does anyone have any resources on shelf stabilizing chocolate, caramel, or other styles of sauces like these?

updated by @Andy Ciordia: 04/30/15 03:43:02
Jennifer Thamer
@Jennifer Thamer
03/17/10 22:44:14
15 posts

Molding question -- help!


Posted in: Tech Help, Tips, Tricks, Techniques

Hello, I wanted to follow up... We are using the cold room less to keep the chocolate at a more consistent temperature before closing the molds. We're also careful not to get filling on the sides of the chocolates before closing -- that oil may have been part of the problem, even if the sides are wiped clean. The good news is that since we made the changes, there haven't been any issues. Thanks again for your helpful replies!
Jennifer Thamer
@Jennifer Thamer
02/09/10 11:30:55
15 posts

Molding question -- help!


Posted in: Tech Help, Tips, Tricks, Techniques

Thank you -- your advice is really helpful! I'll try it out this week.
Jacqueline Juarez Laudico
@Jacqueline Juarez Laudico
02/09/10 01:14:46
2 posts

Molding question -- help!


Posted in: Tech Help, Tips, Tricks, Techniques

Hi Jennifer,Got a couple of suggestions to make the shell thicker with just 1 coating, let it stay in the mould a little longer before tapping out.It can also be in your fillings. Some fillings, if you let it crystallize in a chiller contracts more rather than working room temp. It has a tendency to expand again when it gets to regular room temp (same as chocolate display chiller) so the shells explode. So try just letting it crystallize at working room temp before putting in the bottom covers.The thin line around the bottom can also be prevented by running a heat gun over the moulds just before capping them. So they attach better since they are almost same temp as the melted choco you are pouring.Also one chef I trained with said, not to use tempered choco on the bottom covers because tempered choco contracts and can "pull" on the sides.Hope this helps. Happy choco making :)
Jennifer Thamer
@Jennifer Thamer
02/05/10 20:08:46
15 posts

Molding question -- help!


Posted in: Tech Help, Tips, Tricks, Techniques

Thanks, Sara and Brian. It sounds like temperature may be the issue.I agree with you Brian on thin layers, but if I don't mold the chocolates twice, they "explode" (e.g., crack on top) a few days later...Would I be able to see the crystallization on the first layer? I think you may be correct about the cold room, but it hasn't been a problem in the past and I've followed the same steps every day for months. Thank you!
Brian Donaghy
@Brian Donaghy
02/05/10 19:26:29
58 posts

Molding question -- help!


Posted in: Tech Help, Tips, Tricks, Techniques

JWhy are you shell moulding twice? For moulded pralines this process usually only needs to be done once. Thin is in! :)But if you have to mould twice, don't go to the cold room between mouldings. It sounds like you are getting nearly complete crystillization on the first layer before you add the second dosing of chocolate.brian
Sarah Hart
@Sarah Hart
02/05/10 17:36:16
63 posts

Molding question -- help!


Posted in: Tech Help, Tips, Tricks, Techniques

This doesn't answer why you have the problem but may help fix it. You can try taking a blow dryer or heat gun and quickly, very quickly, blow it over your mold. If you blow too hot, too long you will throw the temper off the whole thing so be careful. This helps the top and the bottom to bond together and may fix your problem.
Jennifer Thamer
@Jennifer Thamer
02/05/10 00:24:39
15 posts

Molding question -- help!


Posted in: Tech Help, Tips, Tricks, Techniques

I molded chocolates today (using 2 different types of molds) and had the same problem -- a super fine separation between the top (what I call the cap) and bottom layers of chocolate.To mold the chocolates, I coated the mold once, let it rest in a cold room, coated the mold again, let it rest agan, filled the chocolates (one a ganache, the other a mousse), and then closed the mold with a layer of chocolate. Cutting into a chocolate, the thickness was consistent around the filling. Also, I use a professional melting and tempering machine. There were no other problems with the chocolates.This is the first time I've seen this issue. Any ideas? Thanks so much!
updated by @Jennifer Thamer: 04/11/25 09:27:36
B2
@B2
02/04/10 06:14:44
1 posts

Organic Certification


Posted in: Tech Help, Tips, Tricks, Techniques

I am making organic chocolates, just starting up renting restaurant space at off times to make them. I am looking for space and will want to get certified, but I have no idea the process/cost/timeframe. I using certified chocolate and inclusions and have the certification documents from the manufacturers.
updated by @B2: 04/11/25 09:27:36
Mark J Sciscenti
@Mark J Sciscenti
02/08/10 12:00:31
33 posts

Water Ganaches


Posted in: Recipes

Hi Gary, I've been making dairy-free truffles for a long time and I substitute alternatives (like oat milk or almond milk), concentrated fruit juices and spirits for the cream. I've always found that if the temperatures are right and I mix everything well that I get a wonderful texture and the true flavors of chocolate come forward.I've made tea truffles and Sarah is correct, don't use too hot of water and use at least double the amount of tea leaves with a very long steep, overnight is good. You will need to experiment with this. Chocolate is strong so you need to use a lot of tea for the flavor to come through the chocolate. I've used matcha in the ganache as well. Quite a kick too!Good luck! -Mark Sciscenti
Gary Shieh
@Gary Shieh
02/06/10 08:27:14
7 posts

Water Ganaches


Posted in: Recipes

Here is a recipe I got onlineWATER GANACHE1 cup chopped chocolate, about 6 ounces7 ounces of boiling waterYou can make this in a four cup Pyrex measuring cup in the microwave or on top of the stove.The method is essentially the same.If using the microwave, nuke the cut up chocolate on half power for one minute. Stir and nuke again for 30 seconds at half power. If necessary, repeat, until the chocolate is melted. Stir in the boiling water one tablespoon at a time, making sure to incorporate it before adding the next tablespoon. Dont worry if the chocolate seizes up. Sometimes this happens, and sometimes it doesnt. Just keep on adding water one tablespoon at a time, stirring constantly. The chocolate will eventually become smooth and glossy. Put it in an eight ounce glass jar and let it set up in the fridge. It will thicken to a wonderful consistency, and keep for a very long time.If using the stove top, melt the chopped chocolate in a deep 1 1/2 -2 quart pot on the lowest possible heat. Proceed as above.
Gary Shieh
@Gary Shieh
02/05/10 20:49:22
7 posts

Water Ganaches


Posted in: Recipes

A quick thank you to all replied. I am on the road now. I will post more about the tea I am using and more specific questions soon.
Sarah Hart
@Sarah Hart
02/05/10 17:30:24
63 posts

Water Ganaches


Posted in: Recipes

I have had good luck with cold infusions w/ cream and tea. By cold infusing you do not get the bitter, acrid tastes of a too long hot infusion. I infuse overnight usually, with more tea than if you were using heat. It is different for each tea. I am at home right now but if I remember when I am at the shop I will post the ratio I use for jasmine pearls to cream.
Andy Ciordia
@Andy Ciordia
02/05/10 10:33:30
157 posts

Water Ganaches


Posted in: Recipes

We don't do water ganaches as it takes away from the texture we desire but I had to comment that each tea is different in how well it can be reflected in an infusion.If you were to try cream again I would steep your tea in the cream for up to 45m and watch how much flavor comes out (and still little to no acrid nature). We make an earl grey, jasmine, & chai tea like this. Last night we just had a chocolate and tea pairing with a white chocolate + green tea & floral, 60% dark chocolate ganache & rose roobios, fudge brownie and chai tea.. Fun stuff!Good luck in your search, trials, and taste! :D
Ilana
@Ilana
02/04/10 02:57:18
97 posts

Water Ganaches


Posted in: Recipes

I have played around with "water" ganaches. I usually replace the "water" part of the cream with some other liquid and the fat part of the cream with some other fat. I had great shelf life.
Gary Shieh
@Gary Shieh
02/03/10 17:50:35
7 posts

Water Ganaches


Posted in: Recipes

I am looking to experiment with water ganaches. I am hoping to get some opinions, recepies, comments on the shelflife. I am thinking to make some Oolong tea truffles for my brother's Wedding. Cream only interferes with tea flavor, IMHO. Thanks a lot, Cheers.

updated by @Gary Shieh: 04/17/15 19:21:16
Mimi Wheeler
@Mimi Wheeler
02/07/10 07:29:28
14 posts

The high cost for farmers of organic and fair trade certifications


Posted in: Opinion

As a small chocolatier, I agree completely. The cost on my end is similar and it's very challenging if you wish to remain small and not take on debt. My little crew (including me) make a modest earning working very hard and there is simply not earnings to afford certification. Most of our ingredients are organic or grown locally without pesticides and my customers trust us and we are transparent in how we run our business.mimi at grocersdaughter.com
Nancy Nadel
@Nancy Nadel
02/03/10 15:49:22
13 posts

The high cost for farmers of organic and fair trade certifications


Posted in: Opinion

As a chocolate maker working with Jamaican farmers who were interested in organic certification, we were astonished to find out that certification that allows such designation on their/my label costs a farmer $2500 per year. There is no way the farmers I work with could ever afford that. Even if they form a cooperative, the coop would have to be huge to spread that sufficiently and then the chances of one farm endangering the certification increases.

Local certification from the Jamaican Organic Ag Movement is a lot less but evidently not recognized internationally. I think we need to have some effort put into standardizing requirements and allowing locals to do certification and maybe that would reduce the cost of transportation and lodging that these European, US and Canadian certifiers charge. I'm assuming that is the reason for the high cost.

I'm interested in whether anyone else working with farmers has explored this.

updated by @Nancy Nadel: 05/03/15 18:51:14
Jesse Blenn
@Jesse Blenn
02/06/10 10:21:42
3 posts

Central America Cruise


Posted in: Travels & Adventures

That is true, and though you may find an occasional tree around Puntarenas, it is doubtful there are plantations due the drier climate. Possibly you could jump ship and travel overland from Puntarenas to Cristobal, which would allow you to see some things, including my farm if you like. I have a few hundred trees here about 20 km inland from Dominical (south of Quepos, south of Puntarenas). At worst, if you have never seen (or sucked on) real cacao and can give me an address in Puntarenas to forward to, I could send you some pods for the cost of postage....jesse blenn
Carlos Eichenberger
@Carlos Eichenberger
02/03/10 11:18:57
158 posts

Central America Cruise


Posted in: Travels & Adventures

That seems pretty difficult. Unless you can find a chocolate or cacao related business right in port, you just won't have the time. I know several cacao plantations and chocolatiers in Costa Rica, but they are all inland.
Ruth Atkinson Kendrick
@Ruth Atkinson Kendrick
02/03/10 08:56:30
194 posts

Central America Cruise


Posted in: Travels & Adventures

My husband and I are going on a Panama Cruise, starting in San Diego,ending in Fort Lauderdale. We stop in Cabo, Acapulco, Huatulco Mexico,Puntarenas Costa Rica, Cristobal Panama, and Cartagena Columbia. We areonly in port for the day in most cases. I would like to "write the tripoff" if possible by visiting anything chocolate. Anyone aware ofanything or anyone I could visit in any of these ports to justify thetrip? I am guessing cacao is grown in most of the countries, but Idon't want to get too creative in my justification:-). Any ideas?
updated by @Ruth Atkinson Kendrick: 04/10/15 10:42:52
Mike3
@Mike3
02/17/10 10:04:02
63 posts

Dealing with mold release marks


Posted in: Tech Help, Tips, Tricks, Techniques

Just following up....got my injection molded molds from chocolat chocolat on monday. i molded a few test bars, and was very happy to see the release marks were gone, but i was even happier that over the course of molding we were able to produce the shiniest bars i've ever made.thanks again everyone for the tips, now i can sleep at night :)
Mike3
@Mike3
02/04/10 21:55:20
63 posts

Dealing with mold release marks


Posted in: Tech Help, Tips, Tricks, Techniques

In my most recent trial, I warmed the molds on a wire rack on a heating pad prior to filling, and i still got the same result (whether cooled at room temp for 10 mins then into the fridge to fully set, or cooled in front of a fan blowing around around the top and bottom of the mold). I feel like there is a way to get it to work under the conditions i have available, but with the amount of time i've already spent, i think the new mold solution sounds just right (worst case is i end up with a higher quality mold in my collection :)
Mark Heim
@Mark Heim
02/04/10 18:36:47
101 posts

Dealing with mold release marks


Posted in: Tech Help, Tips, Tricks, Techniques

Don't just look at the molds. A thin vacuum formed mold like that is affected faster by room and table surface temperatures. If you have the molds on a cold surface the chocolate can crystalize too quickly, forming unstable crystals. Try making sure the molds and table surface is slightly warm. Also, if placed in cooling that works for polycarbonate, it may be allowing the bar to set up too quickly. Bottom line, make sure you're not cooling the bar or surface too quickly.
Alan McClure
@Alan McClure
02/04/10 15:07:41
73 posts

Dealing with mold release marks


Posted in: Tech Help, Tips, Tricks, Techniques

I'm not saying anything here that hasn't been said, but I can also assure you that the molds are the problem.With properly-tempered chocolate molded into relatively warm (i.e. near the chocolate temperature), heavy-duty, injection-molded molds, and cooled properly, you will have none of the marks that are bothering you. With the thin molds that you are using, you'll never get rid of them.
Ilana
@Ilana
02/04/10 13:32:11
97 posts

Dealing with mold release marks


Posted in: Tech Help, Tips, Tricks, Techniques

It also seems to help if you make sure not to place your fingers, which may be warm, on the bottom of the mold but on a ridge or place that there is no chocolate on the other side. Chocolat- chocolat has molds from many places, including CW and others.
Mike3
@Mike3
02/04/10 13:13:33
63 posts

Dealing with mold release marks


Posted in: Tech Help, Tips, Tricks, Techniques

i tried a fan a few nights ago, still got the release marks, but i feel like its a more gentle and even cooling than throwing then in the fridge or freezer. my plans, after getting new molds, is to build a simple cooling cabinet with a few fans so i can standardize the cooling.
Mike3
@Mike3
02/04/10 13:10:55
63 posts

Dealing with mold release marks


Posted in: Tech Help, Tips, Tricks, Techniques

thanks brad...will look into the brands you've suggested. i think the whole time (over on chocolate alchemy) you were helping me work out my tempering problems, the whole second half of my problems were these release marks that i though was bloom. at least now i can temper by hand with my eyes closed :)
Brad Churchill
@Brad Churchill
02/04/10 13:04:26
527 posts

Dealing with mold release marks


Posted in: Tech Help, Tips, Tricks, Techniques

Mike;The marks you are getting are from the mold itself and not your processes. Tomric molds are thermoformed plastic (even their rigid ones), and will leave tiny ridges along the sides of the bars. I know this because in researching my business, I sampled molds from all over the world.In fact, I have two bar molds from Tomric here in my shop, and the bars they make look like crap.When researching your mold purchases in the future, make sure they are injection molded polycarbonate.Pavoni (Italian company), and Chocolat-Chocolate (Quebec) supply great commercial grade polycarbonate molds. In fact I believe Chocolate-Chocolate buys theirs from italy as well.Cheers.Brad ChurchillChoklat
holycacao
@holycacao
02/04/10 12:47:01
38 posts

Dealing with mold release marks


Posted in: Tech Help, Tips, Tricks, Techniques

Try using a large fan in a cold dry room. The turbulence helps remove the heat from the areas around the molds. I found this method speeds up the contraction time.-jo
Mike3
@Mike3
02/04/10 11:47:02
63 posts

Dealing with mold release marks


Posted in: Tech Help, Tips, Tricks, Techniques

thanks for the tip. I will look into the molds from chocolateworld. hopefully they will have a 1 oz bar similar to the one i'm using now.in thinking about cooling, do i need to cool more from the bottom than the top to ensure even cooling and a clean release? out of probably 100+ bars, i've had maybe 5 or less come out with no mark (but bars in the next compartment over come out with a mark), but i didn't do anything special to cool those (left them on a wire rack for a few minutes, then into the fridge to complete the set up).-mike
Ilana
@Ilana
02/04/10 08:45:36
97 posts

Dealing with mold release marks


Posted in: Tech Help, Tips, Tricks, Techniques

There are diff qualities. I think chocolatform of Italy is a lower quality one AND LEAVES MARKS. Ones from chocolateword (CW), I know are good and I am sure most the polycarb molds are fine. I love the designs in chocolatform (CF) and so it is a real pity. Even so, slightly warming up the mold beforehand and then after the choc starts setting in the mold, place it in a cooler than the room you are working in area-fridge even.
Mike3
@Mike3
02/04/10 07:55:13
63 posts

Dealing with mold release marks


Posted in: Tech Help, Tips, Tricks, Techniques

I'm in the process of looking for higher quality molds now---are the rigid poly carbonate molds the quality i should be looking into, or is there higher quality?
Ilana
@Ilana
02/04/10 02:58:49
97 posts

Dealing with mold release marks


Posted in: Tech Help, Tips, Tricks, Techniques

I really believe that good quality polycarbonate molds greatly reduce marks.
Mike3
@Mike3
02/03/10 09:43:22
63 posts

Dealing with mold release marks


Posted in: Tech Help, Tips, Tricks, Techniques

Alan, I'm using these molds: http://www.tomric.com/ItemDetail.aspx?cmd=local&item=1955 They are thin and flexible.In retrieving that link, I noticed many of the Tomric stock photos show bars with the same type of release mark I'm getting (its easily seen on bars with smooth and flat areas).Mike
Alan McClure
@Alan McClure
02/03/10 09:04:04
73 posts

Dealing with mold release marks


Posted in: Tech Help, Tips, Tricks, Techniques

What kind of molds do you have? Thin/flexible, or rigid?Alan
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