Forum Activity for @Susan Van Horn

Susan Van Horn
@Susan Van Horn
02/17/12 09:21:00
32 posts

Traveling with truffles


Posted in: Tech Help, Tips, Tricks, Techniques

HaHa! Love it! That would certainly qualify in my part of the woods!

Kathryn James
@Kathryn James
02/16/12 18:44:42
11 posts

Traveling with truffles


Posted in: Tech Help, Tips, Tricks, Techniques

Thank you! It's either going to be Tupperware, Ziploc bags, or some combination thereof.I thought there really should be a meaning of WMD that applies to truffles and I finally came up with Waistline Mass Distender...but only if they're eaten to excess ;)
Susan Van Horn
@Susan Van Horn
02/16/12 17:31:12
32 posts

Traveling with truffles


Posted in: Tech Help, Tips, Tricks, Techniques

I've made the trip from LA to Vermont and as long as you are willing to send them through the x-ray machine, you should be fine. Just make sure you don't seal them up in case they want to look at them to make sure they aren't a WMD! :-) Have a great trip!

Kathryn James
@Kathryn James
02/16/12 17:22:56
11 posts

Traveling with truffles


Posted in: Tech Help, Tips, Tricks, Techniques

We're visiting family and friends this weekend and both a visit to the TSA website and a phone call are not leaving me any clearer on how I should packge the truffles I'm planning to bring along for the least amount of fuss. Does anyone have a recent experience to share?


updated by @Kathryn James: 04/11/25 09:27:36
awriter
@awriter
02/15/12 18:00:47
5 posts

High Cacao content baking chunks?


Posted in: Tech Help, Tips, Tricks, Techniques

Hello everyone. Although I've been a member of The Chocolate Life for some years, I believe this is my first post.

I need help. I've started an all-natural sugar-free dessert line and want to add chocolate chunk cookies. I've created a killer proto-type recipe, hand-cutting bars of 85% or 90% chocolate but there's no way our commercial kitchen can mass produce those.

Our distributor says they can get us 70% chunks, but I really want 85% or so. Even 80% would be workable. I've searched all over the net -- thinking there would be tons to choose from -- but apparently this product doesn't exist. Or at least I can't find it. I'm stumped, because with rising diabetes, and the success of the higher cacao bars, you'd think one manufacturer would come up with a chunk made from their own chocolate. I must be missing something. :)

If any one of you knows of something that will work, available wholesale, please let me know!

Thank you in advance,

Lisa

Good For You Goodies, Inc.


updated by @awriter: 04/11/25 09:27:36
Luvin Paryani
@Luvin Paryani
01/02/14 03:05:36
6 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

Hey,

I've been reading up a lot about the continuous tempering machines and how good and efficient they are.

Although, what are your thoughts and experiences at batch tempering in a water jacketed chocolate melting/holding tank which comes in varied capacities, and are a fraction of the cost of a continuous tempering machine?

Best,

Luvin

Clay Gordon
@Clay Gordon
02/10/13 17:45:23
1,692 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

Geetha:

Hundreds and hundreds of hobbyists and working professionals get Chocovision Rev1, Rev2, X3210, and Rev Deltas to work reliably, day in and day out. I am not sure why you're not getting it to work properly and it seems as if you've taken the steps of getting them on the phone. I wonder, reading what you wrote, if it has to do with the blending. You might not be getting the chocolate warm enough (some Valrhonas really want to melt out at 60C not 45C) and whether or not there is enough mixing in the bowl. Try melting the chocolate in a bowl and then pouring it into another container and giving it a really, really, good stir then put it back into the bowl and restart the tempering cycle.

The discussion about moving up to a continuous temperer depends (in part) on the quantity of work you plan to do. Continuous temperers are more expensive, but one upside is that there is no real wait cycle between batches as you have with batch tempering machines. This can translate into huge productivity gains when you factor in the measured depositor which enables you to put a measured amount of chocolate into mold cavities by pressing a switch.

If "lots and lots" means hundreds and hundreds, then the difference in productivity is going to be worth the higher price of the continuous temperer.

Geetha Panchapakesan
@Geetha Panchapakesan
02/10/13 16:52:14
15 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

I found this discussion really helpful. Thanks Clay for all the detail. I have a Chocovision X3210 and am making only bars (for now). Which means it's all about the tempering. I'm not doing bean to bar (again, for now) so I'm starting with chocolate and blending for my own taste. I've gone circles with the X3210 trying to get a reliable, repeatable tempering process. It's been impossible. My bars have snap and sheen but if you know what to look for, you see slight gray lines or blobs. People eating it don't care but it's certainly not perfect. I spoke with Chocovision, and their chocolate expert multiple times. Have tinkered with ambient temperature, humidity etc. but despite all the right pieces to the formula, I cannot get a perfectly tempered bar every time.

So, the question I ask is, if I am going to make lots and lots of bars to sell wholesale, is the Chocovision X3210 not the way to go? Will I ever get it to work reliably? Or should I just give up and move to a "continuous tempering" machine as I am reading in this discussion. Any thoughts?

Geetha

Clay Gordon
@Clay Gordon
01/30/13 09:20:56
1,692 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

The easy answer is yes. But it's a lot more complicated than that, and FBM does make a machine, the Unica, which has 3-zone tempering.

From looking (and working with) the control panels of various FBM machines I can tell you that the temperature range is far wider than 30-45C. I know that the upper end of the range is closer to 60 and that can be modified. One customer here in the US is working with a chocolate that wants to be at 70C! FBM provided a way to override the default programming to accommodate the higher melt point as well as provide additional heating elements to the working bowl to reach and maintain that temperature. If you are working with a chocolate made with no extra cocoa butter, then the working temperatures are going to be on the low side. Perhaps surprisingly low.

It also makes a huge difference where the final temperature sensor is, and how heat is applied to raise the temperature of the chocolate coming out of the tempering (cooling) pipe. It does no good to have it right at the top of the pipe, you need it as far along the output path as possible and you need a method of warming that is highly responsive and very precise.

It turns out that the geometry of the 2-stage systems is such that the third temperature zone happens automatically. Interestingly, the FBM Aura with its extra-long spout does a really, really good job in this respect.

What most people don't realize about continuous tempering machines is that there is a delicate balance that needs to be created to effect the continuous tempering cycle. More reactive and more precise control over temperature is most important. Also, the geometry of the auger in the tempering pipe is important because that determines the ability of the crystals that are formed along the pipe walls to spread to more chocolate. You can make the core diameter smaller to increase the amount of chocolat being pumped, but that means fewer crystals in the chocolate when it leaves the pipe. Making the core diameter of the auger greater reduces the amount of chocolate being pumped in any given time, but the quality of crystallization is better. If you have the ability to control the rotation speed of the auger, even better.

So - you can't just look at one specification and say that machine A is better than machine B. Tempering is a dynamic system and all of the elements play a role. Keeping the temperatures balanced precisely within a narrow range over the course of the day could be more important than the issue of 3 zones over 2.

chocochoco
@chocochoco
01/30/13 08:31:30
56 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

Clay,

Savy Goiseau temperers, according to their website,areequipped with a 3-phase continuous tempering system(45 - 27 - 30) which can be adjusted depending on the type of chocolate.

It's my understanding that Selmi and FBM are equipped with a 2-phase continuous tempering system (45 - 30). Is this right? If so, wouldn't the tempering quality be compromised?

Thanks.

Joseph Gans
@Joseph Gans
01/30/13 08:25:54
2 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

Yes. It's the Plc.Nice info on prima.Defininatly a better route if not just getting the kettle. Though smaller capacity. Much more versatility.
Clay Gordon
@Clay Gordon
01/30/13 08:01:20
1,692 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

Joseph: The $5400 is for the PLC model?

For comparison.

An FBM Prima continuous tempering machine with a ~15lb capacity working bowl (~50lb/hr throughput) costsabout US$8000 (before shipping and with ChocolateLife member discount). Delivery time is 60 days from order.

Two advantages of the Prima:

1) you can easily attach an enrobing belt after the fact and
2) the vibrating table is built in

Joseph Gans
@Joseph Gans
01/30/13 07:42:29
2 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

The above melter is $5,400With pump and depositor it's 8,400.Quote as of this month.They say they need 1-8weeks depending on inventory.I dont work for them or anything just Hoping to have one within the year.
Clay Gordon
@Clay Gordon
01/30/13 04:11:01
1,692 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

Rob:

Ben is right in pointing out that the Chocovisions are not continuous tempering machines - they are batch tempering machines.

Okay - tempering basics. First. Tempering is the chocolate equivalent of annealing in metallurgy.

There are six different crystal structures that cocoa butter can assemble into when it cools down. Forms I-IV (one through four) result in a substance that melts very easy and is soft, even when at the correct temperature. Form VI (six) crystals don't melt easily and are what give chocolate a hard brittle crunch texture and sandy/pebbly texture in the mouth when melting (not very well as the melt point is at or just above body temperature). What we want is for Form V (Form Five) crystal to predominate in the mix. (Technically, there are usually always some lower form crystals floating around and like entropy, everything tends towards Form VI in the long run.)

The tempering process is all about forcing the majority of crystals that form to be Form V crystals. This is done by raising the temperature of the chocolate to melt out all the crystals (usually to about 115F), then cooling the chocolate down under controlled conditions, then warming it back up slightly to a working temperature all the while agitating (mixing) the chocolate in a controlled fashion.

This can be done entirely by hand on a marble slab. Warm chocolate is spread out on a cool surface and as it cools down it is moved around by hand. It is the agitation of the chocolate that is part of the key to proper crystal structure. Because the relationship between the temperature of chocolate, the temperature of the slab, and the speed at which heat is transferred from the chocolate into the slab, the hand-tempering process is one that requires a high degree of skill. When the chocolate is tempered it is usually added into a bowl of melted chocolate. The tempered chocolate acts as seed - coercing the crystals in the mass of melted chocolate to form preferentially into the desired form - Form V.

Batch tempering machines take the hand work out of the process. It IS possible to temper the chocolate through agitation and precise control over the temperature during melting/cooling/warming, but it's much easier (and more consistent as Ben points out) to use seed chocolate during the cooling phase. The Form V crystals in the seed chocolate "nudge" the crystals being formed in the cooling chocolate to preferentially form in Form V. The basic concept of batch tempering is that you have a fixed amount of chocolate (a batch). You temper that and use it, and when it's gone, you temper another batch.

In a continuous tempering machine, the physics is pretty much the same. You melt the crystals out, then cool the chocolate down in a controlled fashion while agitating/mixing it. What is happening in the cooling pipe of the continuous tempering machine is that the chocolate is being pumped through using an auger. The chocolate in contact with the inner surface of the pipe is subjected to a temperature below the temper point and is subject to shear and mixing as it is transported through the pipe. The combination of temperature and shear/mixing causes (when the geometry and speed of the auger/pipe and the physics of the cooling system are correct) Form V crystals to predominate as the chocolate cools down completely.

When the chocolate comes out of the spout - when the tempering cycle is in its active phase - it is tempered. Any unused chocolate is returned to the bowl where the crystals are melted out.

At this point it's helpful to realize that not all of the crystals in the chocolate are of the desired form, even though the chocolate is "in temper." What happens is that the dominant tendency for Form V crystals in the melted chocolate coerces the preferential formation of Form V crystals over other forms in the chocolate as it cools down.

Chocolate really never stops crystallizing, even when it's solid. In a batch tempering machine crystals will continue to form, even when the temperature is not allowed to cool. This results in the chocolate thickening and becoming more difficult to use over the course of a shift. Therefore, it's necessary, in most batch tempering setups, to be aware of the thickening process and to play with the temperature in the working bowl to melt out crystals as the chocolate thickens.

This is not an issue for most continuous tempering machines because the crystals are continuously being melted out in the working bowl. If you have a continuous temperer and the chocolate starts to thicken up (over-crystallize) during a shift, there is something wrong with the tempering machine (either it is poorly designed and so it's not capable of keeping the tempering cycle in balance or it needs repairing).

Clay Gordon
@Clay Gordon
01/29/13 17:49:43
1,692 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

Felipe/Ben:

Ben - you are right, this is not a continuous tempering machine, it is actually a melter and instead of a wheel to move the chocolate around there is a stirrer.

In a wheel machine, the wheel serves two functions

1) mixing the chocolate
2) transporting the chocolate to a spout for dispensing

In the case of this Savage, there is a take-off valve at the bottom where you drain tempered chocolate out of the bottom of the bowl. (You can add a pump and/or a depositor.) But tempering requires adding seed and/or controlling the temperature via the water jacket. There is a version of this machine with a PLC control panel which makes it into a semi-automatic batch tempering machine.

One of the clues that you have a continuous tempering machine is the visible presence of a dispensing spout over the working bowl. The continuous tempering process (in these machines) relies on pumping the chocolate from the working bowl through a cooling pipe and then back into the working bowl. If you don't see the machine operating that way, it's not a continuous tempering machine

Does anyone know the price of this melter with the PLC controls ?

Potomac Chocolate
@Potomac Chocolate
01/29/13 16:06:49
191 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

I'm pretty sure it's a batch tempering machine.

Felipe Jaramillo F.
@Felipe Jaramillo F.
01/29/13 13:33:52
55 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

Clay,

Thanks for sharing. Is the Savage Brothers 20 kg table top tempering machine considered continuous tempering? It does require running water input to speed up cooling.

See: http://www.savagebros.com/p.26/50-lb-20-kg-table-top-chocolate-melter-conditioner.aspx

Potomac Chocolate
@Potomac Chocolate
01/29/13 13:23:00
191 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

Hello,

I use a Chocovision X3210 (purchased through TCL). I temper small test batches without seed by selecting tempering mode 2 and then just waiting a little while. It works pretty well. The problems I've had are mostly because I jumped the gun on molding.

For normal production, I use seed chocolate as it's much quicker and more consistent.

I'm not sure if your last comment is calling the Chocovisions continous tempering machines or not. They're batch tempering machines, not continuous. The continuous ones, as Clay describes, continuously cycle the chocolate through the tempering process and then back into a melting tank.

I like my X3210 just fine, but I really want to get a continuous temperer for the time savings that Clay mentions.

Ben

Robert Quilter
@Robert Quilter
01/29/13 12:47:30
4 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

Hi Clay

Thank you for going intosuch detail, very interesting and broadens my knowledge, will probably have to read it a few times to get it to sink in! ;)

Can I ask about the Chocovision X3210 and Delta machines. I asked Duffy (UK)concerningtempering in his early days before he got his Selmi machineand he said that due to the fans on the machine not being effective enough he would take a ladle out and cool on a marble slab and then re-introduce it back into the batch. I'm not sure which machine he was using but think it may have be an earlier Chocovision.

How do the X3210 and Deltacompare now and can you or someone clarify how these machines arebest used aroundchocolate that has never been tempered before. Maybe I just haven't got my head around it yet but watching the videos on these machines and seeing all examples using seed behind the baffle leave me a little confused. Are you able to add the chocolate, maybe even pre melted and then take the machine through a program that brings the chocolate down to 26c and then back up to 32c?

The continuous temper feature of these machines is clearly the big selling point and one I think I really need, just want to understand the physical process before getting one.

Thanks Rob

Clay Gordon
@Clay Gordon
01/29/13 11:51:08
1,692 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

Rob:

Continuous tempering machines (like the ones from FBM, Selmi, and others) do not require the use of seed chocolate, as is required in batch tempering machines. You do not need to purchase a large capacity machine to get the advantages of continuous tempering technology, you can get machines with bowl capacities of 4-12 kg, which can translate to 10-35kg of tempered chocolate per hour.

Continuous tempering machines work by keeping the chocolate melted in a working bowl. The chocolate is pumped through a cooling pipe and subject to shear force to start the formation of the proper crystal structure and then spread the crystals through the chocolate. When the chocolate leaves the cooling pipe and exits the spout it is in temper. Unused chocolate is returned to the working bowl where the crystals are melted out before the chocolate is pumped through the cooling pipe again.

Without going into too much detail (which would fill a book - which I am in the process of writing), there is a balance that needs to be maintained between the temperature of the melted chocolate in the bowl and the temperature of the cooling pipe. The temperature of the cooling pipe is lower than the temper point - what is important is that the temperature of the chocolate as it leaves the cooling pipe is correct. Often (usually), the melting point and the temper point are different in a continuous tempering machine than they are when hand or batch tempering.

The advantages of continuous over batch tempering (in addition to not requiring seed) are:

From a cold start, you can start work in 20-30 minutes or less in a continuous temperer. From a warm start (melted chocolate in the bowl) it can be less than 10. In even a small batch temperer you can be talking 30 minutes to an hour or more.

No long waits between batches. In a batch temperer, when you finish a bowl of chocolate you have to wait for a new batch to temper - which may or may not involve manual intervention. That might take an hour or more to get ready - a long break in the middle of a busy production schedule. With a continuous tempering machine the warm restart (add melted chocolate when the bowl is down by 25-33%) is extremely fast. This is why you can get 2.5 to 3.5x the bowl capacity in hourly throughput.

More consistent crystallization. Because of the nature of the system, most continuous tempering machines are better at holding a chocolate in temper throughout a long working day and can tolerate changes in the ambient environment automatically. Especially, the chocolate has a tendency not to thicken up over the course of a long shift. This is because the crystals are constantly being melted out and the chocolate is being re-tempered. All modern continuous tempering machines have computers on them to regulate the tempering process. With a batch or in hand-tempering, the operator has to have the experience to know what to do when the chocolate goes out of temper.

Please note that a continuous tempering machine (or any tempering machine, actually) is not a substitute for knowing how to hand-temper chocolate. Anyone who is experienced at hand-tempering chocolate will be able to get the best out of any tempering machine, irrespective of the technique employed.

Robert Quilter
@Robert Quilter
01/29/13 01:08:24
4 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

Hi Felipe

Thanks for your input!

I am also looking at a melter now, an 8kgKeychoc machine which I have seen used before. I was also looking at using the technique that Brad Churchill uses which does not require the need for seed: http://www.thechocolatelife.com/forum/topics/tempering-untempered-chocolate?commentId=1978963%3AComment%3A42084

I have currently been tempering either on a marble slab or separating the melted chocolate, with the one bowl going into the freezer to bring it down to the required temperature and re-introducing it back.

Can I ask, how does the larger Selmi Tempering machines work on the principle of not having seed to use. That's some way off butI would like to know at some point there is a machine that does it for you.

Regards

Rob

Felipe Jaramillo F.
@Felipe Jaramillo F.
01/27/13 16:41:11
55 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

Hi Robert,

I ended up buying a 6kg Mol d'Art chocolate melter with a spare bowl. I've been happy with the machine but sometimes wish I'd bought the larger 12kg one.

The Mol d'Art's are good for bean to bar because they are very affordable, easy to operate and allow you to learn different tempering techniques. The down side is they are slow to melt so I normally leave them with a block overnight or go straight from the bowl. A large microwave will be a good companion if you go this route. Just make sure not to burn the chocolate on the microwave as it does tend to happen ;)

For bean to bar you have to face two scenarios: flexibility when tempering new origins/formulations without seed, but also speed to temper your regular batches. If you run 2 or 3 4kg Ultra/Santha machines, you'll soon see tempering as a bottleneck in production. The absence of seed is only a problem on your first batch for a particular formulation.

If you are making bars as opposed to dipping, my guess is to go with the larger Mold D'art first and, if production increases go for a small melter from Savage Bros which have consistently good reviews.

Hope it helps.

Felipe

Robert Quilter
@Robert Quilter
01/27/13 13:47:17
4 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

Hi Felipe

I am looking at the chocovision machines you were looking at. I like you do not have any seed due to carrying out the whole bean to bar process. Did you come to any conclusions about which is the better machine at this level.

Rob

Felipe Jaramillo F.
@Felipe Jaramillo F.
02/15/12 17:59:03
55 posts

Chocovision X3210 or Delta good for Bean to Bar?


Posted in: Tech Help, Tips, Tricks, Techniques

I am evaluating the Chocovision X3210 and Delta. It is attractive that the addition of the holey baffle can temper 6-8kg of chocolate made from the bean. Yet, from what I read it seems that the Chocovision X3210 andDelta are primarily designed for tempering using the seed method using blocks of chocolate which are later taken out.

Can the Chocovision machines temper without seed chocolate? Does it add significant time in waiting for the chocolate to cool down? I know I could extract some chocolate and cool it in the countertop while stirring to seed but this means it wouldn't be possible to extract it at the right time.

I've read glowing reviews of the Savage Bros 50lb countertop temperers as well as good comments on the smaller Pavoni Mini-Temper which holds only 3kg. Any other options I should consider for primarily bar moulding applications on a small scale?

Felipe


updated by @Felipe Jaramillo F.: 04/11/25 09:27:36
Sebastian
@Sebastian
02/21/12 18:30:41
754 posts

Working with Cacao Growers - What does it involve?


Posted in: Travels & Adventures

Well, the problem with 'the best chocolate' is that everyone believes they already have it 8-) it's a nebulous definition. Columbian beans can be absolutely wonderful. Think about what flavor profile you want; have a target in mind, and then work to custom taylor your beans to that profile. I would urge you to identify a partner to work with that has the ability to source a large amount of beans at a given time (ie more than a single family with 20 trees) as fermentation quantities are important. Start to play around with various fermentation protocols and drying methods and roast conditions until you find a flavor you're after. I would not simply identify a family, and ask them for beans, as you'll end up getting a highly variable result - if you liked it this time, you better really like it because you probably won't ever get it again.

Felipe Jaramillo F.
@Felipe Jaramillo F.
02/21/12 10:04:37
55 posts

Working with Cacao Growers - What does it involve?


Posted in: Travels & Adventures

Sebastian,

Thank you for your input, it is full of insights as always. It is interesting to hear of the DR's move to a wet bean buying model. I heard something similar from the Cacao Federation in Colombia looking to get more control over the post-crop practices.

I have found the Minifie book has some more in-depth information on post-crop and harvesting. I also found this presentation covering some GAP (Good Agricultural Practices) in Cacao.

Let me give you some background info: I am looking to make the best chocolate in Colombia. I have been working with Esmeralda, Atacames beans and some Santander ones as a source but I am getting closer to farmers by meeting relatives of them in Bogot. It is incredibly exciting when I visit a caprentry shop and the guy helping me says: My family has been planting cacao in the Meta regions for generations!

As I move forward I want to be better prepared to make an educated assesment as to the bean and post crop practices.

I am lucky to have an established company in the software business which lets me pursue chocolate without a strong commercial focus but most of my attention is centered on learning and moving forward with better chocolate production. A quest for great taste is a good guide.

Sebastian
@Sebastian
02/17/12 10:06:28
754 posts

Working with Cacao Growers - What does it involve?


Posted in: Travels & Adventures

Of course. I'd say, generally speaking, post harvest practices vary wildly almost everywhere, and there's a very, very low level of understanding on most farmers part of what good agricultural practices are, and the importance of good post harvest practices are and how they translate to the final product (or even what the final product is, which is a shame!). In every origin, you'll find extremes - those who know it very well, and those who don't - Columbia is no different than others in this regard.

The DR has moved largely to a wet bean buying model over the last 5 years - which has been a bit transformational for the farmer. It's much less labor for them, reduces the risk of theft, and speeds up their cash flow cycles. Most origins aren't sufficiently coordinated to do this on a large scale, and the more we see co-ops rise, the more this will change. The co-opfermentationapproach should, under the right guidance, lead to increased consistency, reduced defects (you'd hate to have highly consistent defects - which is what some origins have), which in turn should lead to a sustainable business model if the profits are applied thoughtfully for the future - one problem is many farmers don't think much about the future as they're so very focused on meeting their immediate needs. The more tools we can provide to prepare for the future, the better, and this includes not onlytrainingaround GAP's and quality, but soil nutrition, planting materials, education, health care, IPM, etc.

I'm unclear on what you're question is or what your goal is - if you're looking for a book to read to teach you how to do this, i don't think you're going to find one. If you're looking to create an organization that follows through to commercial sales, I'd urge you to contract or partner with someone who has some experience here vs trying to go it alone.

Felipe Jaramillo F.
@Felipe Jaramillo F.
02/17/12 09:46:33
55 posts

Working with Cacao Growers - What does it involve?


Posted in: Travels & Adventures

Thomas, thank you for sharing you experience.

It seems like the cooperatives have a lot of control over the bean choices as well as fermenting and drying. With clear guidelines and a monetary incentive for better practices there may be enough motivation to provide fine beans at a farm or cooperative level.

Felipe Jaramillo F.
@Felipe Jaramillo F.
02/17/12 09:46:16
55 posts

Working with Cacao Growers - What does it involve?


Posted in: Travels & Adventures

Thank you Sebastian.

I guess a critical step in improving quality would be to get growers to actually taste chocolate made from different quality beans. I guess cooperatives would be able to learn small batch chocolate making to not only learn the differences themselves but also to educate growers and buyers into what fine cacao tastes like in a finished product.

Are there any resources you would recommend to be better prepared technically when meeting growers/cooperatives? The Beckett book has limited information on fermenting and Genetic Diversity of Cacao by Bartley seems to focus on the plants and not post-crop activities.

Also, have been to Colombia? What was your impression of the practices in the farms or cooperatives you visited? I am yet to get a clear picture of the state of the cacao industry in the different regions and specially how suitable it is for producing fine flavor beans.

Regards,

Felipe

Thomas Forbes
@Thomas Forbes
02/17/12 09:35:08
102 posts

Working with Cacao Growers - What does it involve?


Posted in: Travels & Adventures

From what I understand, the cooperatives pay the same price the family run businesses pay for cacao There is a RD$500 difference paid for fermented and not fermented. If I remember right, it comes to US$800 per ton. The advantage to joining a cooperative comes with the technical assistance, getting organically certified, availability of loans, and 10% goes into projects within communities of their members. This is the "fair trade" cacao which accounts for about 25% produced. How much is fermented, I do not know. Many of the medium sized farmers have the same relationship with the bigger family run business. They probably have the sustainability certifications. The cooperatives have the fermentation boxes; more and more is being brought in wet from the fields. I will see how the pricing for the wet cacao is calculated this summer.

Sebastian
@Sebastian
02/16/12 17:36:16
754 posts

Working with Cacao Growers - What does it involve?


Posted in: Travels & Adventures

Actually, a great deal of the commercially available beans have remarkably great traceability. Some origins are obviously much, much better than others, but the traceability systems, in general, are better than you might expect.

Felipe - I've found that, generally speaking, unless the farmer has specifically asked me for something, my presence can often be perceived as an intrusion. When the tall white guy shows up, telling you to do something different than you've done for generations, there's almost always a skepticism. Often times a farmer doesn't realize he has a problem. Almost always he has no idea what his beans are used for, so how could he know what quality is? And they're often quite proud of their heritage and what they do - which is great. But it can make asking them to do something different difficult - even if it will dramatically improve their yield, reduce their disease, etc.

In the event someone has helped him understand quality, there's often conflicting information - ie i may tell him to do one thing (because that results in the outcome im' interested in), whereas someone else may tell him not to do that (because they want a different outcome).

The most effective way, imo, is to build a relationship that's mutually beneficial, and be overt about what you're asking them to do and why, showing them the results of both the good and the bad so they understand.

Thomas Forbes
@Thomas Forbes
02/15/12 19:08:42
102 posts

Working with Cacao Growers - What does it involve?


Posted in: Travels & Adventures

I can only speak from my experiences in the Dominican Republic and chocolate makers and companies are rarely buying the bean directly from the farmer. I know of people who do work with the farm cooperatives and visit the location where fermentation and drying happen. They may visit some farms. I do not know if specific batches of beans are identified with specific farms at the cooperatives. From what I have seen, they are not unless specifically sourced for a specific client. I have seen the Rizek website and they are probably labeling beans with the farm from where the harvest comes from for the premium beans. Most of what is grown is not fermented and sold in the bulk market and/or used for butter and cake. I recently visited a chocolatier in Maryland who has their own cacao farm in the DR and they use their own beans in their shop. Unless you are going to directly buy from a farmer who will harvest, ferment and dry properly, and export licenses are obtained, you will probably find it difficult to identify your beans to a specific farm.

Felipe Jaramillo F.
@Felipe Jaramillo F.
02/15/12 17:48:47
55 posts

Working with Cacao Growers - What does it involve?


Posted in: Travels & Adventures

Dear Chocolate Lifers,

I have been wondering what kind of activities are supposed to take place when chocolate makers visit farmers. I know of tours that visit plantations and seems like almost all bean to bar chocolatiers 'work with growers' and come back with smiling pictures.

While it is clear that meeting the growers, learning about their environment and practices and hopefully take actions to improve their standard of living are important, I am curious of the specific cacao processing input that they could recieve from a buyer.

I have recently been surprised to learn about the widespread existence of cacao plantations in my local Colombia, covering about 80% of the countries departments. In some cases there have been newer plantations where illegal crops are replaced with cacao. I visited some members of the Colombian Cacao Federation and they mentioned how tricky it was to change their practices when bulk buyers would purchase anything, at any state for the same price.

I wondered if some of the more experienced members could pitch in:

What has been your experience when visiting plantations for the first time?

How open were the growers to receive input from you? How easy is it to identify the varieties and the quality of their cacao production while in the visit?

How do chocolate makers learn the best practices for post-crop treatment of the beans? In the case of fermentation, is it possible to transmit a proper way of doing it as it relates to their local conditions?

Any input is appreciated, as always.

All the best,
Felipe


updated by @Felipe Jaramillo F.: 05/14/15 02:10:48
Sebastian
@Sebastian
03/23/13 03:58:21
754 posts

Cocoa pods


Posted in: Classifieds ARCHIVE

Once you apply for the permit, it will be reviewed at your state and federal level, and the gov't will come back with a list of conditions under which you must agree to in order to import the material. If you agree to those conditions, yes, you can import fresh pods.

Easier would be to simply order them from someone in hawaii (perhaps sharkman here).

Scott2
@Scott2
03/20/13 00:53:43
2 posts

Cocoa pods


Posted in: Classifieds ARCHIVE

Hi Sebastain,

Thanks for thehumorouswarning. Do you know if with an APHIS permit importation of fresh pods is permitted?

Cheers,

Scott

Brad Churchill
@Brad Churchill
03/19/13 11:58:58
527 posts

Cocoa pods


Posted in: Classifieds ARCHIVE

Hey.... You know Spider too? Wow! Small world. Tell him Brad says you can have whatever bunk you want next time or his sister doesn't get any more choklat! LOL

Sebastian
@Sebastian
03/17/13 06:02:58
754 posts

Cocoa pods


Posted in: Classifieds ARCHIVE

Know that importation of viable plant material from outside of the US without a valid USDA APHIS permit will result in the shipment being confiscated at the border. Attempting to import plant materials illegally into the US may also result in you spending some time in a 12x12 windowless concrete room will a large man named Spider, and a fight over who gets which bunk.

Scott2
@Scott2
03/17/13 02:07:39
2 posts

Cocoa pods


Posted in: Classifieds ARCHIVE

Hi Ning--

I tried fresh cocoa pods in Mexico and really enjoyed the pulp. Can you send fresh pods to the United States? How long do they last after being picked?

Cheers,

Scott

Richard Foley
@Richard Foley
02/15/12 23:07:45
48 posts

Cocoa pods


Posted in: Classifieds ARCHIVE

Qzina in Vancouver should have them or will send them from LA office to you. They have shells, beans open pods, and full dried pods. Call Ed.
Ning-Geng Ong
@Ning-Geng Ong
02/15/12 17:14:02
36 posts

Cocoa pods


Posted in: Classifieds ARCHIVE

I would be happy to ship to you fresh / dried cocoa pods in any sizes, cut, uncut, at any ripeness, subject to harvest timing. Also available are leaves, flowers, etc. I have previously shipped to Marios Skyrianides, who is another member in Cyprus.

Andy Johnson
@Andy Johnson
02/15/12 12:50:18
8 posts

Cocoa pods


Posted in: Classifieds ARCHIVE

Check out CHEFRUBBER.com they have cocoa pods for sale under their "CHOCOLATE" catagory.

www.chefrubber.com

Andy

Belle Fleur Chocolate

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